Failure of spot welds under in-plane static loading

Under in-plane loading conditions, two independent modes contribute to the failure of a spot weld: the in-plane shear mode and the in-plane rotational mode. In this work, the failures of both modes under large static load are examined individually. To study the combined failure of these two modes, two special test coupons are designed. The first coupon contains one spot weld. The second coupon contains five spot welds. Tests conducted in this work show that a very simple force-based failure criterion can be used to predict the failure of a spot weld under large in-plane combined static loads. Current multiaxial failure theory cannot explain this combined failure. This force-based spot weld failure criterion fits current automotive industry needs for body shell finite element application very well.