Zeolite Y from kaolin clay of Kachchh,India: Synthesis,characterization and catalytic application

Kaolin clay obtained from Kachchh, Gujarat was used as alumina and silica source to synthesize zeolite Y by hydrothermal method. The synthesis route comprised of the following steps: sulfuric acid treatment at 110 ​°C (4 ​h) for impurity removal followed by calcination at 600 ​°C for 4 ​h, thermal activation of kaolin into metakaolin by NaOH fusion at 850 ​°C (8 ​h); aging of reaction mixtures at 50 ​°C (24 ​h); crystallization (24 ​h) followed by washing and drying. The synthesized zeolite Y was examined by multiple characterization techniques which revealed a pore volume of 0.22 ​cm³/g with pore size of 2.89 ​nm having essential surface area of 320 ​m²/g, indicating a porous material having majority of micropores and remaining mesopores. The zeolite exhibited good catalytic activity for succinic acid esterification using ethanol to produce monoethyl and diethyl succinate. The conversion of SA (72%) and yield (60%) of valuable diester indicated good conversion rate and selectivity at moderate reaction conditions. Detailed structural comparison with zeolite Y synthesized using standard chemical route is also carried out. This work demonstrated an effective way of preparing environmentally benign porous zeolite Y having high surface area and pore volume that can be useful for catalytic applications.