Effect of interfacial adhesion on the mechanical properties of poly(vinyl chloride) modified with cross-linked poly(methyl methacrylate) particles prepared by seeded emulsion polymerization

The effect of interfacial adhesion on the mechanical properties of an incompatible polymer blend was investigated. For this purpose, the preparation of non-cross-linked and cross-linked poly(methyl methacrylate) particles having mean sizes of about 0.8 μm was completed by seeded emulsion polymerization, and the number and the distribution of cross-linked points in the particles were varied. The emulsion particles obtained were powdered by a freeze–dry method and dispersed into a poly(vinyl chloride) matrix by melt blending. The non-cross-linked particles were completely dissolved in the matrix because poly(methyl methacrylate) has good compatibility with poly(vinyl chloride). On the other hand, in the case of the cross-linked particles, the mutual diffusion of the polymer molecules was restricted within the particle/matrix interfacial regions owing to the cross-linked points. Additionally, interfacial structures with different concentration slope dependent upon the number and the distribution of inner cross-linked points were developed with the same domain size. Mechanical and fracture properties were measured. As a result, both yield stress and fracture toughness decreased with a decrease in the interfacial adhesion, and the decrease was found to occur as a result of interfacial debonding. When the interfacial adhesion was sufficient it was never observed that the level was lower than that of the components. Received: 6 April 2000 Accepted: 29 September 2000