Bis(pyrrolide-imine) Ti complexes with MAO: A new family of high performance catalysts for olefin polymerization

This contribution reports on the syntheses, structures and olefin polymerization behavior of Ti complexes having a pair of chelating pyrrolide-imine [N⁻,N] ligands. X-ray analyses as well as ¹H NMR studies demonstrate that bis(pyrrolide-imine) Ti complexes (named PI Catalysts) contain approximately octahedrally coordinated metal centers with mutually trans-pyrrolide-Ns, cis-imine-Ns and cis-Cls. DFT studies suggest that PI Catalysts, when activated, provide a metal alkyl in the cis position to a vacant coordination site for monomer binding. These theoretical studies also show that the active species derived from PI Catalysts normally possess higher electrophilicity and a sterically more open nature compared with those produced using bis(phenoxy-imine) Ti complexes (Ti-FI Catalysts) which are known as high performance olefin polymerization catalysts. These structural as well as electronic features suggest that PI Catalysts have high potential for the polymerization of olefinic monomers.Unlike high performance Ti-FI Catalysts, PI Catalysts do not require the presence of steric bulk in close proximity to the anionic donor. PI Catalysts combined with MAO display high ethylene polymerization activities (max. 33,200 kg-polymer/mol-cat/h, 25 °C, atmospheric pressure) comparable to those obtained with early group 4 metallocene catalysts (e.g., Cp₂TiCl₂ 16,700 kg-polymer/mol-cat/h) under identical conditions. As expected, PI Catalysts exhibit higher incorporation capability for propylene and 1-hexene relative to FI Catalysts though the incorporation levels are lower than those for Cp₂TiCl₂. To our surprise, PI Catalysts/MAO show remarkably high norbornene (NB) incorporation, superior to that seen with the [Me₂Si(Me₄Cp)N-tBu]TiCl₂ (CGC) catalyst system, and they readily form ethylene-NB copolymers with high NB contents. The highly electrophilic and sterically open nature is probably responsible for the high NB affinity. Additionally, PI Catalysts/MAO possess characteristics of living ethylene polymerization (though under limited conditions) and afford high molecular weight PEs with very narrow molecular weight distributions (M_n 225,000, M_w/M_n 1.15, 10-s polymerization, 25 °C). Moreover, these catalysts can copolymerize ethylene and NB in a highly controlled living manner to afford monodisperse alternating copolymers with very high molecular weights (M_n > 500,000, M_w/M_n < 1.2) at room temperature. This unique living nature allows the preparation of a number of ethylene- and NB-based block copolymers, including PE-b-poly(ethylene-co-NB) and poly(ethylene-co-NB)_a-b-poly(ethylene-co-NB)_b, in which each segment contains a different NB content. These are probably the first examples of the syntheses of block copolymers from ethylene and NB. Consequently, the discovery and application of PI Catalysts has exercised a significant influence on olefin polymerization catalysis and polymer synthesis.