Ultrasonic-assisted manufacturing processes: variational model and numerical simulations |
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Authors: | Siddiq Amir El Sayed Tamer |
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Institution: | Computational Solid Mechanics Laboratory (CSML), Division of Physicial Science and Engineering, King Abdullah University of Science and Technology (KAUST), Thuwal, Saudi Arabia |
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Abstract: | We present a computational study of ultrasonic assisted manufacturing processes including sheet metal forming, upsetting, and wire drawing. A fully variational porous plasticity model is modified to include ultrasonic softening effects and then utilized to account for instantaneous softening when ultrasonic energy is applied during deformation. Material model parameters are identified via inverse modeling, i.e. by using experimental data. The versatility and predictive ability of the model are demonstrated and the effect of ultrasonic intensity on the manufacturing process at hand is investigated and compared qualitatively with experimental results reported in the literature. |
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Keywords: | Porous metal plasticity Ultrasonic softening Constitutive model Finite element analysis Wire drawing |
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