A general heat transfer correlation for non-boiling gas–liquid flow with different flow patterns in horizontal pipes

A general heat transfer correlation for non-boiling gas–liquid flow with different flow patterns in horizontal pipes is proposed. In order to overcome the effect of flow pattern on heat transfer, a flow pattern factor (effective wetted-perimeter) is developed and introduced into our proposed correlation. To verify the correlation, local heat transfer coefficients and flow parameters were measured for air–water flow in a pipe in the horizontal position with different flow patterns. The test section was a 27.9 mm ID stainless steel pipe with a length to diameter ratio of 100. A total of 114 data points were taken by carefully coordinating the liquid and gas superficial Reynolds number combinations. The heat transfer data were measured under a uniform wall heat flux boundary condition ranging from about 3000 W/m² to 10,600 W/m². The superficial Reynolds numbers ranged from about 820 to 26,000 for water and from about 560 to 48,000 for air. These experimental data including different flow patterns were successfully correlated by the proposed general two-phase heat transfer correlation with an overall mean deviation of 5.5%, a standard deviation of 11.7%, and a deviation range of −18.3% to 37.0%. Ninety three percent (93%) of the data were predicted within ±20% deviation.