Macroscopic and mesoscopic modeling based on the concept of generalized stresses for cutting simulation

Based on the concept of generalized stresses proposed by GURTIN [2] and FOREST et al. [1] macro- and meso-scopic modelling are presented. For the macroscopic modelling we develop a multi-mechanism model for strain rate and temperature dependent asymmetric plastic material behavior accompanied by phase transformation with consideration of the trip-strain. Furthermore, we extend the multi-mechanism model with the gradient of phase fraction, which is considered as an extra degree of freedom. For mesoscopic modelling a phase field model is implemented for describing phase transformations. For the scenario of a cutting process we have a martensite-austenite-martensite transformation. A generalized principle of virtual power is postulated involving generalized stresses and used to derive the constitutive equations for both approaches. Furthermore, parameters of the multi-mechanism model related to visco-plasticity with SD-effect and the trip-strain are identified for the material DIN 100Cr6. In the examples a cutting simulation for testing the multi-mechanism model and a phase-transformation simulation are shown. (© 2014 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)