Diffusion-controlled reactions in vinyl chloride suspension polymerization

The vinyl chloride suspension polymerization is kinetically modeled with a general approach for the independent calculation of diffusion effects on polymerization reactions. For the initiator decomposition, propagation and termination an apparent rate coefficient is determined, built up from two contributions: the intrinsic rate coefficient and a diffusional contribution. The diffusional contribution is calculated with the Smoluchowski model, the diffusion coefficients being determined from the free volume theory. When applying the free volume theory no adjustable parameters are used. The intrinsic rate coefficients are taken from the literature. Hence, a model without any adjustable parameters is obtained. Calculations show that the glass effect appears only at (very) high conversions. Due to the cage effect the initiator efficiency decreases strongly as soon as the monomer phase has disappeared. The gel effect always occurs in the polymer-rich phase and results in a decrease of the termination rate coefficient at the start of the third stage in the polymerization process. There is a good agreement with experimental results.