Effect of short-chain alcohols on the oil-in-water microemulsion polymerization of styrene

The influence of short-chain alcohols, 1-butanol (C₄OH), 2-pentanol (C₅OH) and 1-hexanol (C₆OH), on the formation of oil-in-water styrene microemulsions and the subsequent free-radical polymerization was studied. Sodium dodecyl sulfate was used as the surfactant. The overall performance of C₄OH as the cosurfactant is quite different from C₅OH and C₆OH. The range of the microemulsion region in decreasing order is C₄OH > C₅OH > C₆OH. The primary parameters selected for the microemulsion polymerization study were the concentrations of cosurfactant and styrene. Only a small fraction of microemulsion droplets initially present in the reaction system can be successfully transformed into latex particles and the remaining droplets serve as a reservoir to supply the growing particles with monomer. Limited flocculation of latex particles also occurs during polymerization and the degree of flocculation is most significant for the C₄OH system. Received: 24 August 1999/Accepted in revised form: 22 October 1999