Sol-gel reaction in acrylic polymer emulsions: the effect of particle surface charge

Acrylic polymer-silica hybrid emulsions were synthesized from both anionic and cationic polymer emulsions by simple post-addition of tetraethoxysilane as a silica precursor. Solvent resistance of the films from the hybrid emulsions and the zeta-potential of the hybrid emulsions suggested the different forms of silica components in each hybrid emulsion. Thermal gravimetric analysis, 29Si NMR measurements, and transmission electron microscope observations revealed that the hybrid emulsion from the anionic polymer emulsion was a mixture of anionic polymer particles and homogeneously dissolved silicate oligomer-polymer. On the contrary, the hybrid emulsion from cationic polymer emulsion consisted of polymer core-silica shell particles. The electrostatic interaction between the cationic polymer particle surface and the silicate would be responsible for the accumulation of the silicate onto the particle surface, leading to the silica shell layer formation. The sol-gel condensation reaction of silicate in the acidic emulsion phase was revealed to be controllable by the surface charge of the coexisting particles.