Abstract: | Small-angle light-scattering (SALS), Polarized light microscopy (PLM), differntial scanning calorimetry (DSC), and small-angle x-ray scattering (SAXS) were used to study morphological changes in segmented polyurethanes with 4,4′-diphenylmethane diisocyanate (MDI) and 1,4-butanediol (BD) as the hard segment. It was found. for the first time, that spherulites could form from the melt by quenching the polyurethanes in the melt state to annealing temperatures between 120°C and Th, the highest annealing temperature for spherulite formation. Th ranged from 140°C to ca. 170°C and depended upon the hard-and soft-segment compatibility. Within the range 120°C to Th, the radius of the spherulite increased with increasing hard-segment content at each fixed annealing temperature. Annealing at 135–140°C gave rise to the largest spherulites. SAXS was used to investigate the phase-separated structures corresponding to the spherulite formation. The interdomain spacing increased with increasing hard-segment content and with increasing annealing temperature.The degree of phase separation first increased with increasing annealing temperature from room temperatures (ca. 25°C), reached a maximum at ca. 107°C, and then decreased with further increase in the annealing temperature. On the basis of these observations, the mechanisms of phase separation, crystallization, and spherulite formation are discussed. © 1993 John Wiley & Sons, Inc. |