Abstract: | It was found that montmorillonite was intercalated with ?-caprolactam. X-ray diffraction revealed that the chain axes of the ?-caprolactam were parallel to the montmorillonite plates. The intercalated montmorillonite was swollen by molten ?-caprolactam at 200°C. ?-Caprolactam and 6-aminocaproic acid (accelerator) were polymerized with the intercalated montmorillonite at 260°C for 6 h, yielding a nylon 6-clay hybrid. X-ray diffraction and transmission electron micrography revealed that the silicate layers of the hybrid were uniformly dispersed in the nylon 6 matrix. Mechanical properties of the hybrid were improved. The strength and the modulus of the hybrid increased compared with the previously reported nylon 6 clay-hybrid (NCH) synthesized by montmorillonite intercalated with 12-aminolauric acid. The heat distortion temperature (HDT) of the hybrid was 164°C, which was 12°C higher than that of NCH. © 1993 John Wiley & Sons, Inc. |