Formation of Anatase Nanocrystals-Precipitated Silica Coatings on Plastic Substrates by the Sol-Gel Process with Hot Water Treatment

Anatase nanocrystals-precipitated silica coatings were formed on plastic substrates such as poly(ethylene terephtalate) (PET), acrylic resin (AC) and polycarbonate (PC) from silica-titania gel coatings with and without addition of poly(ethylene glycol) (PEG) by hot water treatment. The maximum thickness of the coatings which can be formed without cracking or peeling-off was 100 to 200 nm for PET and PC substrates, whereas it was less than 50 nm for AC substrates. After a hot water treatment at 90°C for 120 min, the size of the anatase nanocrystals increased to be 30 and 50 nm for the coatings obtained with and without PEG, respectively. Anatase nanocrystals were formed throughout the whole of the coatings obtained with PEG and were formed only on the surface of the coatings obtained without PEG. Both coatings obtained with and without PEG were highly transparent. The plastic substrates with coatings obtained without PEG showed good weathering resistance owing to the protective effects of the residual silica under-layer. The coatings obtained with PEG showed higher photocatalytic activities than those obtained without PEG due to smaller size and higher dispersion of anatase nanocrystals in the coatings.