Capillary flow behavior of bicomponent polymer blends

The flow behavior of bicomponent polymer blends of four types of polymers (polypropylene, polystyrene, high-density polyethylene and polymethyl-methacrylate) was examined using a capillary extrusion rheometer. The viscosity of the blend was generally less than the value calculated by the theoretical or empirical additivity rules proposed in previous reports, whereas the entrance pressure loss, which is considered to be an effect of elasticity, was larger than the estimated value. Thus the variation of the viscosity with blending ratio was inversely proportional to the variation in the elastic property. The cross-section of the material extruded in a roughly dispersed state showed an annularly stratified flow pattern in which the lower viscosity component polymer appeared to form the outer skin layer. However, the observation that the viscosity of the properly blended material at certain blending ratios was sometimes lower than that of either homopolymer could not be explained.