High-temperature methane oxidation over metallic monolith-supported zeolite catalysts containing Mn,Co, and Pd ions

The high-temperature complete oxidation of methane over metallic monolith-supported zeolite catalysts containing isolated Mn, Co, and Pd ions was studied. The reaction involves heterogeneous and heterogeneous-homogeneous catalytic processes. The ratio between these processes depends on the temperature, feed rate, and the amount of catalyst charged in the reactor. In the heterogeneous catalytic process, the activity of the catalysts supported on the Fe—Cr—Al monolithic alloy decreases in the series Pd > Mn > Co > Fe—Cr—Al monolith and the reaction rate uniformly increases with increasing contact time. In the heterogeneous-homogeneous process, the reaction rate drastically increases and a 100% conversion of methane to CO₂ can be achieved by minor variations of the contact time. In this case, methane oxidation depends not only on the catalyst chemical composition but also on its external surface area and the reaction volume.