Complex aggregation patterns in drying nanocolloidal suspensions: size matters when it comes to the thermomechanical stability of nanoparticle-based structures

We report the results of a model study on the interrelation among the occurrence of complex aggregation patterns in drying nanofluids, the size of the constitutive nanoparticles (NPs), and the drying temperature, which is a critical issue in the genesis of complex drying patterns that was never systematically reported before. We show that one can achieve fine control over the occurrence and topological features of these drying-mediated complex structures through the combination of the particle size, the drying temperature, and the substrate surface energy. Most importantly, we show that a transition in the occurrence of the patterns appears with the temperature and the particle size, which accounts for the size dependence of the thermomechanical stability of the aggregates in the nanoscale range. Using simple phenomenological and scaling considerations, we showed that the thermomechanical stability of the aggregates was underpinned by physical quantities that scale with the size of the NPs (R) either as R(-2) or R(-3). These insights into the size-dependent dissipation mechanisms in nanoclusters should help in designing NPs-based structures with tailored thermomechanical and environmental stability and hence with an optimized morphological stability that guarantees their long-term functional properties.