Enhancement of a magnetorheological PDMS elastomer with carbonyl iron particles

A magnetorheological elastomer based on silicone rubber with carbonyl iron micro-particles was developed. The influence of the different amount of iron particles was experimentally studied by means of XRD, SEM, FTIR, EDS, XPS, uniaxial tension and rheological and cyclic tests. Different contents of carbonyl iron particles (10–40 wt%) were used to obtain the ratio of magnetic particles/silicone rubber that could provide the best mechanical properties on the MRE material. It was found that the composite material can have an increase of about 95% in its tensile strength when adding 20% of carbonyl iron particles to the raw rubber material. SEM analysis indicates a good dispersion of the magnetic particles on the rubber matrix, and the FTIR and XPS techniques confirm, as expected, that there is no chemical interaction between the iron from the carbonyl iron particles and the silicone rubber matrix due to a proper coating of the particles with silicone oil used as coupling agent. The TGA results evidenced that the addition of coated carbonyl iron particles had an impact on the thermal stability of the MRE and on the formation of cross-linked structures. The viscoelastic behavior of the magnetorheological elastomer is described by running experimental test on a rheometer device. Furthermore, cyclic testing were performed on the material sample to characterize the Mullin's effect.