Preparation and Characterization of Al8.31Si1.91Mg3.78O20/Al4.8Si1.2O9.6/Mg2.0Al4.02Si4.98O18 Multiphase Material

A two-step sintering method was used to prepare Al8.31Si1.91Mg3.78O20 (corundum solid solution)/Al4.8Si1.2O9.6 (mullite solid solution)/Mg2.0Al4.02Si4.98O18 (cordierite solid solution) multiphase material, for the purposes of making these three crystal structures have point defects which could help the particles diffuse and transfer at high temperature, accelerate the sintering efficiently and enhance the material strength as well as the bulk density. The impacts of different formulas on the structure and properties of the multiphase material were investigated. With XRD and SEM analyses, for each sample, the crystal structure and microstructure were characterized, the crystalline phase content and cell parameters were determined with Rietveld Quantification software, and the properties were tested. The comparative optimal formula determined was calcinated chamotte of 80wt% and calcinated sludge of 20wt%; and its corresponding bending strength and retention rate of bending strength after a thermal shock were 29.74 MPa and 80.15%, respectively.