Self-assembled fabrication and flame-retardant properties of reduced graphene oxide/waterborne polyurethane nanocomposites

The graphite oxide (GO) was prepared from expandable graphite by the pressurized oxidation method, and samples were characterized using XRD, UV–Vis, and TEM. GO is reduced in situ emulsion using hydrazine to achieve reduced graphene oxide/waterborne polyurethane (rGO/WPU) nanocomposites. The effect of rGO content on the stability, fracture morphologies, mechanical performance, thermal degradation, and flame-retardant properties of rGO/WPU composites was investigated by zeta potential analyzer, TEM, SEM, universal testing machine, TG, and Cone Calorimeter. The results of zeta potential, TEM, and SEM analysis indicate that rGO has a good stability and dispersibility in rGO/WPU nanocomposites. The results of mechanical tests showed that the mechanical properties of rGO/WPU nanocomposites increased consistently with increasing rGO content up to 2 mass%, and TG showed that the thermostability of rGO/WPU nanocomposites decreased slightly compared to pure WPU, but carbon residue increased from 0.99 to 1.99 % when the mass fraction of rGO in WPU is 2 %. Cone Calorimeter test indicated that the flame-retardant and smoke suppression properties of rGO/WPU composites showed significant improvement compared to the WPU alone. When the mass fraction of rGO is 1 %, the total smoke release and smoke factor decreased by 25 and 38 %, respectively, compared to those of pure WPU.