An intrinsic synthesis parameter governing the crystallization of silico(zinco)aluminophosphate molecular sieves

One of the most fundamental but yet unanswered questions in the synthesis of zeolites and zeolite-like materials is whether or not any parameter controlling the microporosity of the crystallized product from synthesis mixtures with feasible chemical compositions exists. Here we report that an experimentally optimized parameter (ca. 3.3 ≤ MOH/P₂O₅ ≤ 5.3, where M is alkali metal ions) is the criterion bringing about the successful formation of various high-charge-density silicoaluminophosphate (SAPO) and zincoaluminophosphate (ZnAPO) molecular sieves, without the aid of organic structure-directing agents. The materials obtained using this empirical concept include SAPO molecular sieves with CHA and LTA topologies, as well as a SAPO FAU/EMT intergrowth, and ZnAPO ones with CZP and SOD topologies. This study demonstrates the existence of an essential factor determining not only phase selectivity but also microporosity (0.3–2 nm) in the synthesis of zeotypes with charged frameworks which may offer interesting opportunities for more efficiently producing novel zeolite structures and/or compositions.

The existence of an essential parameter (ca. 3.3 ≤ MOH/P₂O₅ ≤ 5.3, where M is alkali metal ions used as structure-directing agents) determining phase selectivity and microporosity in the synthesis of zeotypes with charged frameworks is demonstrated.