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车削颤振时变可靠性分析
引用本文:恩溪弄,张义民,黄贤振.车削颤振时变可靠性分析[J].东北大学学报(自然科学版),2019,40(10):1442-1447.
作者姓名:恩溪弄  张义民  黄贤振
作者单位:东北大学 机械工程与自动化学院,辽宁 沈阳,110819;沈阳化工大学 装备可靠性研究所,辽宁 沈阳,110142
基金项目:国家自然科学基金资助项目(51575094,U1708254).
摘    要:考虑车削加工过程中刀具磨损对切削力系数的影响,用Gamma过程描述了切削力系数随时间的变化过程,并建立了车削颤振时变可靠性模型.提出了主动学习的Kriging模型与基于首次超越的子集模拟相结合的时变可靠性分析方法(AK-SSFP).对某一车床建立车削颤振稳定性模型,分别采用Monte Carlo方法(MCS)、基于主动学习Kriging的Monte Carlo方法(AK-MCS)和AK-SSFP方法计算车削颤振时变可靠度.AK-SSFP方法的结果与MCS方法的结果一致性很好,且AK-SSFP方法减少了真实极限函数的调用次数并缩短了运算时间.AK-SSFP在保证精度的同时提高了计算效率,解决了车削加工系统颤振时变可靠度的计算问题.

关 键 词:车削加工  刀具磨损  颤振时变可靠度  Kriging模型  子集模拟
收稿时间:2019-01-12
修稿时间:2019-01-12

Time-Varying Reliability Analysis of Turning Chatter
EN Xi-nong,ZHANG Yi-min,HUANG Xian-zhen.Time-Varying Reliability Analysis of Turning Chatter[J].Journal of Northeastern University(Natural Science),2019,40(10):1442-1447.
Authors:EN Xi-nong  ZHANG Yi-min  HUANG Xian-zhen
Institution:1. School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China; 2. Equipment Reliability Institute, Shenyang University of Chemical Technology, Shenyang 110142, China.
Abstract:Considering the influence of tool wear on the cutting force coefficient in turning, the Gamma process was used to describe the change of cutting force coefficient with time, and a time-varying reliability model of turning chatter was established. A time-varying reliability analysis method(AK-SSFP)combining the Kriging model of active learning with the subset simulation based on the first passage was proposed. A model of turning vibration stability was established for a lathe. The Monte Carlo method(MCS), the Monte Carlo method based on active learning Kriging(AK-MCS)and the AK-SSFP method were used to calculate the time-varying reliability of turning chatter. The results of the AK-SSFP method are in good agreement with the results of the MCS method, and the AK-SSFP method reduces the number of calls to the real limit function and shortens the computation time. AK-SSFP improves the calculation efficiency while ensuring the accuracy, and solves the calculation problem of time-varying reliability in turning chatter.
Keywords:turning process  tool wear  time-varying reliability of turning chatter  Kriging model  subset simulation  
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