Breakup promotion of deformed EPDM droplets by the migration of nanoparticles during extrusion

The effect of migration of calcium carbonate (CaCO₃) nanoparticles on the breakup dynamics of Ethylene-Propylene-Diene Monomer (EPDM) droplets in Polypropylene (PP) matrix during melt extrusion was investigated in situ. The breakup process of EPDM droplets was sped up dramatically when the migration of CaCO₃ nano-particles from dispersed phase to matrix was introduced to PP/EPDM melts. It was found that both the total breakup time and the shape stability of slender EPDM droplets decreased with the increase of CaCO₃ concentration. Both the maximum value in equivalent diameter d and aspect ratio AR of EPDM droplets were also reduced by increasing the composition of CaCO₃ nanoparticles. Results were discussed in consideration of interfacial tension and migration of CaCO₃ nanoparticles. Reduction in interfacial tension is mainly responsible for the improved breakup process in the two-step composites with CaCO₃ nanoparticles (<2 wt%). Higher composition of CaCO₃ (≥2 wt%) induced the CaCO₃ aggregates in the EPDM phase. These aggregates acted as stress concentration when the EPDM droplets break up.