A multiple approach in determination of interfacial tension of biodegradable melt-mixed PBAT/EVOH blends: Correlation of morphology,rheology and mechanical properties

The interfacial tension of biodegradable melt-mixed blends of poly(butylene adipate-co-terephthalate), PBAT, and poly(ethylene-co-vinyl alcohol), (EVOH), was measured by breaking thread (BT), imbedded fiber retraction (IFR), and rheological methods. The PBAT-rich blends were prepared under different melt mixing conditions in order to investigate the effect of mixing conditions and possibility of reactive mixing between the blend components on the blend morphology, rheology, mechanical properties and interfacial tension values. The conditions were varied based on a Taguchi design of experiment using four factors namely EVOH content (0–30 wt%), mixing time (2–15 min), rotor speed (50–90 rpm), and mixing temperature (185–200 °C), each varying at three levels. The average size of EVOH droplets in PBAT matrix was determined for each blend by a field emission-scanning electron microscopy technique. The values of interfacial tension of PBAT/EVOH were found to be 2.57 ± 0.22 and 2.73 ± 0.30 mN m^?1 by the BT and IFR methods, respectively. The Palierne, Gramespacher, and Bousmina models were fitted to the rheological data to verify the interfacial tension of the blends. The continuous relaxation spectrum of the blends was determined in order to obtain the relaxation time of the EVOH droplets in the PBAT matrix. The Taguchi analysis revealed that the most effective factor is the EVOH content, and other factors do not play a significant role in the ultimate properties of the blends. Finally, based on the obtained mechanical properties, the possibility of reactive mixing under the applied mixing conditions was ruled out by means of repeated differential scanning calorimetry (DSC) and rheological measurements.