Mechanical characterization of vinyl acetate based emulsion polymer blends

Emulsion blends comprise an important commercial area of polymer blend utility. Surprisingly, the fundamental study of emulsion blends is rarely noted in the literature. This study investigates emulsion blends of poly(vinyl acetate) (PVAc) and vinyl acetate‐ethylene copolymers (VAE), where both components employ poly(vinyl alcohol) (PVOH) as the protective colloid. PVOH comprises the continuous phase in the emulsion cast films for both the individual components and the blends. This provides an example whereby excellent adhesion can be expected between the particles comprising the blend. The combination of low T_g/high T_g emulsion blends has been noted to be of interest, and the PVAc/VAE emulsion blends noted here offer an excellent model to study. The PVAc/VAE blends protected with PVOH exhibit poor mechanical compatibility even though there is good adhesion. Conventional theory based on polymer/filler combinations predicts a rapid loss in elongation as filler content increases if excellent adhesion is observed. The PVAc/VAE blends (where PVAc is the filler) also exhibit similar behavior. This result implies excellent adhesion may not be desired where a compliance mismatch occurs for emulsion blends. The polymer/filler theories do not properly predict PVAc/VAE blend tensile strength results. A newer approach termed the equivalent box model (EBM) employing percolation theory agrees well with experimental results. Melt mixing of the low/high compliance PVAc/VAE emulsion blends yields a significant improvement in mechanical compatibility. This indicates that a heterogeneous mixture of the same components yields better mechanical results than an array of particles with excellent adhesion between the particles.