Generation of WO3-ZrO2 catalysts from solid solutions of tungsten in zirconia

WO₃-ZrO₂ samples were obtained by precipitating zirconium oxynitrate in presence of WO₄ species in solution from ammonium metatungstate at pH=10.0. Samples were characterized by atomic absorption spectroscopy, thermal analysis, X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy, high-resolution transmission electron microscopy and energy filtered-TEM. The ammonia retained in the dried sample produced a reductive atmosphere to generate W⁵⁺ ions coexisting with W⁶⁺ ions to produce a solid solution of tungsten in the zirconia lattice to stabilize the zirconia tetragonal phase when the sample was annealed at 560 °C. When the sample was annealed at 800 °C, the W atoms near crystallite surface were oxidized to W⁶⁺, producing patches of WO₃ on the zirconia crystallite. The HR-TEM analysis confirmed the existence of the solid solution when the sample was annealed at 560 °C, and two types of crystalline regions were identified: One with nearly spherical morphology, an average diameter of 8 nm and the atomic distribution of tetragonal zirconia. The second one had a non-spherical morphology with well-faceted faces and dimensions larger than 30 nm, and the atom distribution of tetragonal zirconia. When samples were annealed at 800 °C two different zirconia crystallites were formed: Those where only part of the dissolved tungsten atoms segregated to crystallite surface producing patches of nanocrystalline WO₃ on the crystallite surface of tetragonal zirconia stabilized with tungsten. The second type corresponded to monoclinic zirconia crystallites with patches of nanocrystalline WO₃ on their surface. The tungsten segregation gave rise to the WO₃-ZrO₂ catalysts.