Synthesis of polyethylene thermoplastic elastomer by using robust α-diimine Ni(II) catalysts with abundant tBu substituents

The synthesis of polyethylene thermoplastic elastomers via α-diimine-nickel-catalyzed ethylene polymerization using polymerization conditions of elevated temperatures and alkane solvents is highly desirable in industrial production. In this contribution, we constructed a series of highly sterically demanding α-diimine Ni(II) catalysts with abundant ^tBu substituents for this purpose. These nickel catalysts were examined for ethylene polymerization in hexanes at elevated temperatures (up to 90°C) and proved to be thermally robust at temperatures as high as 90°C. Generally, these nickel catalysts can generate highly branched (ca. 70–80/1000°C) polyethylenes with very high molecular weight (M_n up to 55.79 × 10⁴ g/mol) and the resultant polyethylenes displayed characteristics of thermoplastic elastomers with excellent elastic recovery (SR up to 84%). Compared with some similar α-diimine Ni(II) catalysts, it is shown that the presence of axial remote ^tBu substituents not only facilitates the dissolution of the catalyst in alkanes, but also improves the elastic recovery value of the obtained polyethylene.