Performance-based design of permeation test cells for reliable evaluation of chemical protective materials

The test cell constitutes the core functionality of a permeation testing system. Accuracy of an experimental methodology depends on the ability of the test cell to efficiently deliver the challenge agents to the test material, collect all the transported permeate compounds from the test material and transfer those analytes to the online detector. Common test cell designs used in the US and internationally form the basis of their respective testing procedures. However, widespread usage does not necessarily equate to defensible assurance of analytical reliability. Consequently, chemical protective materials characterized with these cells may provide inadequate protection to users whose health and safety depend on barrier garments such as gloves and suits. Permeation test data, including those acquired in our laboratory, have emphasized the significance of test cell design on the accuracy of permeation measurements. This paper describes the key considerations necessary to ensure analytical reliability for a test cell, illustrates quantitative improvements demonstrated by existing prototypes and, finally, proposes a design which further advances the technology of permeation testing.