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Real-time monitoring of clamping force of a bolted joint by use of automatic digital image correlation
Authors:Y.H. Huang  L. Liu  T.W. Yeung  Y.Y. Hung
Affiliation:1. School of Science, Qingdao Technological University, Qingdao 266033, China;2. Department of Mechanical Engineering, School of Engineering and Computer Science, Oakland University, Michigan 48309, USA;3. Nanjing College of Chemical Technical, Nanjing 210048, China;2. Department of Mechanical Engineering, University of Riau, Kampus Bina Widya, Jl. HR Subrantas km 12.5, Pekanbaru 28293, Riau, Indonesia;3. Department of Engineering Science and Mechanics, Shibaura Institute of Technology, 3-7-5 Toyosu, Koto-ku, Tokyo 135-8548, Japan;4. Department of Mechanical Engineering, Toyohashi University of Technology, Hibarigaoka 1-1, Tempaku, Toyohashi, Aichi 441-8580, Japan;1. LMT, ENS-Cachan, CNRS, Université Paris Saclay, 94235 Cachan, France;2. IUT-d''Evry Val d''Essonne, Dep. SGM, 91025 Evry, France;3. ICAM–Site de Toulouse, 31076 Toulouse, France;4. Université de Toulouse, Institut Clément Ader UMR CNRS 5312, INSA/UPS/ISAE/Mines Albi, France;5. EDF R&D, EDF Lab PARIS-SACLAY, 91120 Palaiseau, France;1. State Key Laboratory of Structural Analysis for Industrial Equipment, Department of Engineering Mechanics, Dalian University of Technology, Dalian 116024, China;2. National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin 150080, China;3. Beijing Institute of Nearspace Vehicle''s Systems Engineering, Science and Technology on Space Physics Laboratory, Beijing 100076, China
Abstract:Bolts are widely used in industry for joining members together. The behavior and service life of bolted joints depend on several factors including bolt material, dimensions, surface finish, surface coating and thread tolerances. However, the uppermost factor affecting the reliability and durability is the correctness of the clamping force exerted by the bolt. Thus it is very important to monitor the bolt clamping force to ensure a proper preload during assembly process. Each of the available monitoring techniques including torque control, torque-angle control, strain gauged bolt and ultrasound suffers one or more limitations which affect the reliability of measurement. In this paper, we propose an alternative method for direct tension measurement, which utilizes a washer with a white light speckle pattern on its face as an optical force transducer. By measuring the strain of the washer using automatic digital image correlation, the clamping force can be determined. This method, which enables real-time monitoring of clamping force during fastening, has a potential of being used for mass measurement of clamping force in a production environment. Experiments conducted on bolted structures with washers of different sizes have demonstrated the reliability and usefulness of this new approach.
Keywords:
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