Interpenetrating polymer networks templated on bicontinuous microemulsions containing silicone oil, methacrylic acid, and hydroxyethyl methacrylate

Polydimethylsiloxane-poly(methacrylic acid—hydroxyethyl methacrylate) interpenetrating polymer networks (PDMS-P(MAA–HEMA) IPN) were formulated and polymerized simultaneously from bicontinuous microemulsion templates. Microemulsions containing reactive silicone oils and MAA/HEMA in aqueous solution were stabilized with silicone surfactants, and were then reacted at 50 °C for 3 h under an N₂ atmosphere. The formation of bicontinuous morphology was confirmed by laser scanning confocal microscopy, reversible swelling behavior, differential scanning calorimetry, texture analysis, and permeability to vitamin B₁₂ in aqueous solution. Incorporating polymerizable surfactants into the microemulsion aided in stabilizing the initial microemulsion structure during polymerization, yielding a more uniform IPN morphology with domain sizes of <200 nm at equilibrium swelling. The process developed here demonstrates a simple, single-step polymerization approach to forming IPNs from low viscosity microemulsion templates, and could potentially be extended to a variety of hydrophilic and hydrophobic monomers.