Analysis of hydrothermally formed corrosion layers in Ni‐base alloy 625 by combined FE‐SEM and EDXS

During experiments simulating the destruction of organic waste or the conversion of biomass with water at supercritical water conditions (SCW, T > 374 °C, p > 22.1 MPa), severe corrosion phenomena were observed. Depending on the experimental conditions applied, scale formation and precipitation of corrosion products occurred. The harsh conditions and the chemical properties of the feed solutions lead to consecutive chemical reactions with the materials involved. To study such hydrothermal reactions on simplified model systems, tubular reactors made of Ni‐based alloys were exposed to feed solutions composed of water, methanol and alkaline salts. After each experiment, the reaction tubes were cut and examined by optical microscopy. Hydrothermally formed corrosion layers were studied by field emission electron microscopy and combined energy dispersive X‐ray spectroscopy. Element line scans and mappings were performed which depicted selective dissolution of alloying elements (dealloying of Ni, Fe, Mo). The formation of the corrosion layers was accompanied by a subsequent reduction of the tube wall diameter. Atomic force microscopy gained additional morphological information; a Monte Carlo programme was applied to simulate X‐ray line scans. Copyright © 2011 John Wiley & Sons, Ltd.