Porcelain tile surface modification with isocyanate coupling agent: interactions between EVA modified mortar and silane improving adherence

Adhesion between tiles and mortar is of paramount importance to the overall stability of ceramic tile systems. The interfaces between ceramic tiles and polymer‐modified Portland cement mortar are derived from several physical and chemical phenomena that take place during their formation. From the chemical perspective, weak forces are expected to occur preferably at the tiles and polymer‐modified Portland cement mortar interfaces. Therefore, the purpose of this study was to promote a new chemical functionalization of ceramic tile surfaces by modifying with isocyanate‐trialkoxysilane coupling agent in order to enhance the interfacial adhesion with poly (ethylene‐co‐vinyl acetate), EVA, polymer‐modified mortar. Pull‐off tests and Fourier Transformed Infrared Spectroscopy (FTIR), using the Attenuated Total Reflectance method, were carried out in order to characterize the system. The bond strength results have provided evidence toward improvements in adherence at the tile–polymer modified mortar interface, thus reflecting the development of urethane linkages between silane and EVA polymer, as detected by FTIR. Copyright © 2010 John Wiley & Sons, Ltd.