Microstructure evolution during tensile loading histories of a polyurea

The evolution in the hard/soft domain microstructure of an elastomeric‐like polyurea during different tensile loading histories was studied using in situ small‐ and wide‐angle X‐ray scattering (SAXS/WAXS). The nonlinear stress–strain behavior is initially stiff with a rollover yield to a more compliant response; unloading is highly nonlinear showing substantial hysteresis while also exhibiting significant recovery. Reloading reveals a substantially more compliant “softened” behavior and dramatically reduced hysteresis. WAXS peaks monitor characteristic dimensions of regular features within the hard domains; the peak location remains unchanged with tensile deformation indicating no separation of the internal structure within a domain, but the peak intensity becomes anisotropic with deformation evolving in a reversible manner consistent with orientation due to stretch. The SAXS profiles provide information between major hard domains. SAXS peaks are found to shift with tensile loading in a relatively affine manner up to a tensile true strain of ～0.4, which, using a Bragg reduction to aid interpretation, reveals an axial increase and a transverse decrease in interdomain spacings; this evolution is reversible for strains less than ～0.4. Increasing axial strain beyond a true strain of ～0.4 is accompanied by a dramatic, progressive, and irreversible reduction in axial Bragg spacing, indicating a breakdown in the hard domain aggregate network structure. A four‐point pattern is seen to develop during stretching. The breakdown in networked structure during a first load cycle gives a new structure for subsequent load cycles, which is seen to evolve in a reversible manner for strains less than or equal to the prior maximum strain. However, for strains exceeding the prior maximum strain excursion, additional breakdown is found. These SAXS results show that a breakdown in the hard domain aggregate network structure is a governing mechanism for the large dissipation (hysteresis) loops of the first load cycle and are also responsible for the softened reloading response. The absence of structure breakdown during subsequent load cycles corresponds to the substantially reduced hysteresis loops as well as the stable softened behavior. DMA data on pristine and previously deformed samples show a more compliant storage modulus in the predeformed sample, supporting the softened cyclic stress–strain data and the structural breakdown observed in the SAXS; the loss modulus was unchanged with deformation, which correlates with the lossy features measured in DMA with time‐dependent viscosity rather than losses due to structural breakdown. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011