Kinetic elucidation of comonomer‐induced chemical and physical activation in heterogeneous ziegler‐natta propylene polymerization

We have kinetically elucidated the origins of activity enhancement because of the addition of comonomer in Ziegler‐Natta propylene polymerization, using stopped‐flow and continuously purged polymerization. Stopped‐flow polymerization (with the polymerization time of 0.1–0.2 s) enabled us to neglect contributions of physical phenomena to the activity, such as catalyst fragmentation and reagent diffusion through produced polymer. The propagation rate constant k_p and active‐site concentration C*] were compared between homopolymerization and copolymerization in the absence of physical effects. k_p for propylene was increased by 30% because of the addition of a small amount of ethylene, whereas C*] was constant. On the contrary, both k_p (for propylene) and C*] remained unchanged by the addition of 1‐hexene. Thus, only ethylene could chemically activate propylene polymerization. However, continuously purged polymerization for 30 s resulted in much more significant activation by the addition of comonomer, clearly indicating that the activation phenomenon mainly arises from the physical effects. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011