Styrene miniemulsion polymerization initiated by 2,2′-azobisisobutyronitrile

The effects of various parameters on the dodecyl methacrylate (DMA) or stearyl methacrylate (SMA) containing styrene miniemulsion polymerizations were investigated. These parameters include the type of initiators [2,2′-azobisisobutyronitrile (AIBN) vs. sodium persulfate (SPS)], the size of the homogenized monomer droplets, the AIBN concentration, and the SDS concentration. A small quantity of a water-insoluble dye was also incorporated into the polymerization system to study the related particle nucleation mechanisms. The oil-soluble AIBN promotes nucleation in the monomer droplets, whereas homogeneous nucleation predominates in the reaction system with the water-soluble SPS. Homogeneous nucleation, however, cannot be ruled out in the DMA or SMA containing polymerizations with AIBN as the sole initiator. Increasing the level of AIBN or SDS enhances formation of particle nuclei via homogeneous nucleation. The reaction kinetics is primarily controlled by the competitive events of monomer droplet nucleation and homogeneous nucleation. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2537–2550, 1999