| Abstract: | Carbon black is a common polymer additive that is used for reinforcement and for its ability to enhance physical properties, such as conductivity. This article pertains to an X‐ray scattering (SAXS) study of a conductive grade of carbon black and carbon black–polymer composites. The scattering pattern for such blacks displays a surface‐fractal‐like power‐law decay over many decades in scattering vector q. It is often assumed that small‐angle scattering from carbon black aggregates can be described in terms of surface‐fractal models, related to particles with fractally rough surfaces. Such self‐similar surface roughness is usually easy to identify by microscopy; however, electron microscopy from these blacks fails to support this assumption. It is proposed here that this apparent surface‐fractal scattering actually represents a more complicated morphology, including overlapping structural features and a power‐law scaling of polydispersity. One use of conductive black–polyethylene composites is in circuit protection devices where resistive heating leads to a reversible association of carbon black aggregates that controls switching between a conductive and a nonconductive state. Scattering can be used as an in situ tool to observe the morphological signature of this reversible structural change. Scattering patterns support a model for this switching based on local enhancement of concentration and the formation of linear agglomerates associated with the matrix polymer's semicrystalline morphology. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1105–1119, 1999 |
