Crystal thickness distributions from melting homopolymers or random copolymers

Differential scanning calorimetry (DSC) can be used to infer the distribution of lamellar crystal thickness l. For homopolymers, the relation between melting temperature T and thickness is described by the Gibbs relation. In this case the weight distribution function of thickness g(l) ∝ P(T)(T ? T)², where P(T) is DSC power and T is the melting temperature of an infinitely thick crystal. Copolymer melting is affected by the concentration of noncrystallizable comonomer in the melt as well as lamellar thickness. Unknown melt composition in copolymers with nonequilibrium crystallinity makes determination of the correct distribution g(l) from DSC impossible. An approximate distribution g₂(l) ∝ P(T)(T ? T)² is proposed, where T is based on Flory's equilibrium crystallization theory. This approximate distribution is most accurate when crystallinity is small, that is, near the upper end of the melting range. Results are reported for polyethylene homopolymer and model ethylene–butene random copolymers. Corrections were not made for distortion of the DSC endotherms by thermal lag or by melting and recrystallization; these experiments are primarily to illustrate the effect of analysis in terms of an incorrect g₃(l) ∝ P(T). Average crystal thicknesses are about 20 nm for polyethylene and 5 nm for the copolymers. Distributions are characterized by l_w /l_n ≤ 1.1 in all cases. Width of the melting range is not a reliable indicator of the breadth of the thickness distribution. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 3131–3140, 1999