Sol-gel synthesis of porous and dense silica microspheres

An acidic silica sol (35 ± 2 wt% equivalent SiO₂) having a gelling time of 9-10 min has been used as an aqueous phase for obtaining a w/o emulsion in CCl₄ as oil phase in presence of a surfactant, Tween 80. The silica sol was allowed to form gel at room temperature via polycondensation among the -Si-OH groups forming the porous silica gel microspheres. The surface area of the microspheres heated at 500°, 700° and 900 °C was found to be 227 m²/g, 167 m²/g and 81 m²/g indicating the gradual densification. The decreased surface area and unchanged -Si-O-Si- asymmetric stretching vibration at 1084 cm⁻¹ up to 700 °C probably indicate the formation of extensive cross-linked gel structure in the microsphere. The appearance of the -Si-O-Si- asymmetric stretching vibration at 1104 cm⁻¹ and the absence of porosity while heating at 1000 °C indicate the formation of dense silica glass microspheres.