Mechanism of spherulitic crystallization as deduced from observations of partially crystallized glassy polystyrene

Thin films of isotactic polystyrene partially crystallized from the glassy state were studied in detail by means of transmission electron microscopy and electron diffraction. Initial nucleation and growth stages of spherulitic fibrils (or lamellae) were illustrated clearly by using novel techniques, such as Au decoration, and novel specimens such as thin films containing holes.

Spherulitic nucleation begins with the crystallization of a liquid-crystal-like nodule or a group of these nodules merging to form a spherulitic center. Fibrils or lamellae grow and fan out from the nucleus by additional incorporation of maturing nodules. Proliferation of fibrils is essentially a space-filling process through the crystallization of uncrystallized nodules or nodules that were left behind by growing fibrils which had initiated earlier. The deduced mechanism of spherulitic crystallization leads directly to the formation of interlamellar links between neighboring fibrils. However, no extended-chain-type interlamellar links were revealed by Au decoration.

The application of the mechanism of spherulitic crystallization from the glass to that from the melt is also suggested; it is based primarily on recent studies which show remarkable similarities between structures existing in the glassy and the melt states prior to crystallization.