Effect of Polymer-Substrate Interactions on the Surface Morphology of Polymer Blend Thin Films

Surface structures and compositions of poly(Styrene-block-Ethylene/Butylene-block-Styrene) (SEBS)/Poly(Methyl Methacrylate) (PMMA) blend films have been studied by Atomic Force Microscopy (AFM) and X-ray Photoelectron Spectroscopy (XPS). Substrates with different hydrophobicity and SEBS with and without Maleic Anhydride (MA) grafting were used to study the effect of polymer-substrate interactions. It is indicated that the surface energy of the substrate (substrate/air) plays a crucial role on the surface composition of the polymer component. For a fixed surface, the adsorption of polymer on the substrate is also important. The hydrophilic sites of SEBS-g-MA can prevent the dewetting of the SEBS-g-MA from the substrate. The dewetting of PMMA from the SEBS-g-MA will make the PMMA protrusions more pronounced, and the SEBS-g-MA phase domains are enlarged after annealing treatment. An adsorption scheme is suggested to explain the phase inversion and height difference observed in the various polymers used. In addition, SEBS triblock copolymers form wormlike and meshlike microphase separation morphologies on the hydrophilic and hydrophobic substrates, respectively.