A novel 1D target-based calibration method with unknown orientation for structured light vision sensor

The problem associated with calibrating a structured light vision sensor is that it is difficult to obtain the coordinates of the world calibration points falling on the light stripe plane. In this paper, we present a novel method to address this problem by randomly moving a 1D (one-dimension) target within the sensor's view field. At each position where the target is set, the world coordinates with one calibration point on the light stripe plane that can be obtained based on at least three preset known points on the 1D target by a proposed two-stage technique. Thus, as long as the 1D target is at least set at three different positions, not less than three such calibration points can be obtained to perform the structured light vision sensor calibration. The simulation and real experiments conducted reveal that the proposed approach has an accuracy of up to 0.065 mm. The advantages of the proposed method are: (1) 1D target is easily machined with high accuracy, which reduces the cost of the calibration equipment; (2) the method simplifies the calibration operation and can be convenient in on-site calibration; (3) the method is suitable for use in confined spaces.