Fischer-Tropsch Catalysts Based on Zr-Fe Intermetallides Encapsulated in an Al2O3/Al Matrix

ZrFe and ZrFe₂ intermetallides in an Al₂O₃/Al cermet matrix are reported as catalysts for the fixed-bed Fischer-Tropsch synthesis, and the effects of some preparation conditions on their texture, structural, mechanical, and catalytic properties are discussed. A nonmonotonic dependence of their catalytic activity on the size of interametallide particles is observed. The selectivity, activity, and mechanical strength of the composites depend on the calcination temperature and on the place of the hydriding step in the catalyst preparation procedure. In terms of volumetric efficiency, the catalysts prepared are comparable with bulk, unencapsulated intermetallides and are among the most efficient iron-containing catalysts known to date.