Interpenetrating Polymer Networks with Spatially Graded Morphology Controllable by UV-Radiation Curing

Interpenetrating Polymer Networks (IPNs) composed of polystyrene (PS) and poly(methyl methacrylate) (PMMA) were synthesized from a precursor mixture by using dissimilar photo-cross-link reactions. When the reation yields exceeded a certain threshold, the mixture was quenched from one-phase region into two-phase region, leading to phase separation. Upon irradiation with strong UV-light, an intensity gradient was formed along the propagating direction of the exciting light, generating a gradient of quench depth via the spatial inhomogeneity of the cross-link reactions. As a consequence, a gradient of the characteristic length scales was continuously generated from the top to the bottom of the mixture. The resulting three-dimensional (3-D) morphology was in-situ observed at different depths of the mixture by using a laser-scanning confocal microscope (LSCM). From this 3-D observation, it was found that phase separation was accelerated at the bottom of the mixture and proceeded in an autocatalytic fashion. The mechanism for the formation of the graded morphology was discussed in conjunction with the kinetics of the autocatalytic phase separation.