Highly sensitive ethanol sensors based on nanocrystalline SnO2 thin films

This paper reports on a simple and inexpensive ultrasonic spray pyrolysis method to synthesize agglomerate-free nanosized SnO₂ particles with a size smaller than 10 nm. Scanning electron microscopy, transmission electron microscopy and high resolution X-ray diffraction studies were used to characterize the morphology, crystallinity, and structure of the SnO₂ particles. Under the optimized experimental conditions, the prepared SnO₂ sensor shows the high response (S = 491) towards 100 ppm ethanol gas at 300 °C, linearity in the range of 100–500 ppm, quick response time (2 s), recovery time (60 s) and selectivity against other gases. The response of the sensor was monitored in a 250–450 °C temperature range. The seven fold enhancement in gas response and selective detection of C₂H₅OH in the presence of other gases such as CH₃OH and CH₃CHOHCH₃ are the significant points in this investigation. These results demonstrate that pure nanocrystalline SnO₂ thin film can be used as the sensing material for fabricating high performance ethanol sensors.