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Simulation of forming processes by FEM with a Bingham fluid model
Authors:M Bercovier  M Engelman  M Fortin  N Goldberger
Abstract:We model the forming process as a fluid flow. A finite element program, FIDAP, which analyses flow problems, was used to calculate velocity and strain rates at points throughout the material during the deformation process. This allows predictions to be made on the shape and quality of the resulting part. The stress-strain relation we used models the plastic flow of metals (Bingham fluids). The FEM approximation of such a fluid is tested by comparing results for a simple analytical example. In forming processes provision must be made for friction between dye and workpiece, and the program was modified accordingly. Two classical ring forming simulations are compared to published results.
Keywords:Bingham Fluids  Forming Process  Non-Newtonian Flows  Finite Elements
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