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Drawing of ultrahigh-molecular-weight polyethylene single-crystal mats: The crystallinity
Authors:Kenichi Furuhata  Takuya Yokokawa  Chang Seoul  Keizo Miyasaka
Abstract:Single-crystal mats of ultrahigh-molecular-weight polyethylene can be drawn uniformly to high draw ratios, more than 20χ at the highest, after the necking process is completed. The dynamic mechanical modulus of the drawn mats increases markedly during the uniform drawing stage. The structural changes induced by the uniform drawing at 100°C have been followed by wide-angle and small-angle x-ray scattering, infrared absorption, differential scanning calorimetry, and birefringence. The crystallinity is estimated from the x-ray amorphous scattering intensity, the IR absorbance of gauche bands, the heat of fusion from DSC, and the density. The estimated crystallinities of the drawn mats are all very high and increase slightly and monotonically with increased drawing after necking, though the values of the crystallinity depend on the method of estimation. IR gauche bands and the SAXS peak due to the long period disappear at a draw ratio of about 80χ. All the results suggest that the uniform drawing after necking destroys the two-phase structure made up of alternately stacked crystalline and amorphous regions and then reorganizes it into a single-phase crystalline structure.
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