Processing,structure, and mechanical properties of alumina-nanofilled polystyrene composites

Binary composites composed of polystyrene (PS) and a synthetic boehmite alumina were produced by using the water-mediated melt compounding (WMC) and direct melt compounding (DMC) techniques. The alumina particles were dispersed in water at ambient temperature. The aqueous alumina suspension was injected into molten PS in a twin-screw extruder to prepare reinforced polymer composites. The dispersion of the alumina was studied by transmission and scanning electron microcopy techniques (TEM and SEM, respectively). The mechanical and thermomechanical properties of the composites were determined by employing a dynamic-mechanical thermal analysis (DMTA) and short-time creep and uniaxial static tensile tests. It was found that the direct melt compounding of the alumina with PS resulted in microcomposites, whereas the water-mediated melt compounding technique gave rise to nanocomposites. The incorporation of alumina into the PS nanocomposites increased their stiffness, tensile strength, and creep resistance. However, the elongation of the PS nanocomposites at break was smaller than that of the PS microcomposites.