Optimisation of road vehicle passive suspension systems. Part 1. Optimisation algorithm and vehicle model

Numerous problems have in the past been experienced during the development of military vehicle suspension systems. In order to solve some of these problems a two-dimensional multi-body vehicle dynamics simulation model has been developed for computer implementation. This model is linked to a mathematical optimisation algorithm in order to enable the optimisation of vehicle design parameters through the minimisation of a well defined objective function. In part 1 of this paper the concept of multi-disciplinary design optimisation is discussed. This is followed by the presentation of the up to six degrees of freedom vehicle model developed for this study, and a discussion of the specific gradient-based optimisation algorithm selected for the optimisation. In particular the derivation of the set of second-order differential equations, describing the acceleration of the different solid bodies of the vehicle model, is presented. In order to perform the optimisation of the non-linear suspension component characteristics, a six piece-wise continuous and linear approximation is used which is also described in this paper. Part 2 of this study will outline the simulation programme and the qualification of the programme. It will also present a typical case study where the proposed optimisation methodology is applied to improve the damper characteristics of a specific vehicle.