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Continuum damage mechanics for sintered powder metals
Abstract:Sintered metals are characterized by the high porosity(8%)and voids/micro-cracks in microns.Inelastic behavior of the materials is coupled with micro-crack propagation and coalescence of open voids.In the present work the damage evolution of the sintered iron under multi-axial monotonic loading conditions was investigated experimentally and computationally.The tests indicated that damage of the sintered iron initiated already at a stress level much lower than the macroscopic yield stress.The damage process can be divided into the stress-dominated elastic damage and the plastic damage described by the plastic strain.Based on the uniaxial tensile tests an elastic-plastic continuum damage model was developed which predicts both elastic damage and plastic damage in the sintered iron under general multi-axial monotonic loading conditions.Computational predictions agree with experiments with different multi-axial loading paths.A phenomenological continuum damage model for the sintered metal is developed based on the experimental observations to predict the inelastic behavior and damage process to failure under multi-axial loading conditions.The proposed damage model is experimentally verified under different loading conditions.
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