Effect of Molecular Modification on PCL Foam Formation and Morphology of PCL

Poly(ϵ-caprolactone) was chemically modified by using dicumyl peroxide from 0.25 to 2 % (w/w) and the effects of molecular architecture on the density and morphology of PCL foams were examined. The polymer was first blended with dicumyl peroxide at a low temperature (80°C), to prevent premature peroxide decomposition. The peroxide modification was then performed at different temperatures, from 110°C to 150°C. The reaction kinetic was followed by measuring the dynamical rheological properties of the melt in isothermal experiments by using a parallel plate rheometer. The evolution of the macromolecular structure during the chemical reaction was followed by analyzing the time evolution of the complex viscosity. Foams were prepared from the peroxide modified PCL with a batch foaming process using nitrogen as the foaming agent under different process conditions. As expected, the increase of the molecular modification led to a shift towards higher temperatures of the foaming window and, moreover, influenced the viscoelastic behavior of the expanding polymeric matrix so that the final foam properties are affected.