Characterization of the aluminum/potassium chlorate mixtures by simultaneous TG-DTA

Thermogravimetry (TG) and differential thermal analysis (DTA) in the non-isothermal mode have been used to examine the thermal behaviour of the micron sized aluminum (Al) powder/potassium chlorate pyrotechnic systems in air, in relation to the behaviour of the individual constituents. The effects of different parameters of Al powder, such as particle size and its content in the mixtures, on their thermal property were investigated. The results showed that, the reactivity of Al powder in air increases as the particle size decreases. Also, it was found that neat Al with 5 μm particle sizes (Al₅) has a fusion temperature of about 647°C, that for 18 μm powder (Al₁₈) is 660°C. Pure potassium chlorate has a fusion temperature around 356°C and decomposes at 472°C. DTA curves for Al₅/KClO₃ (30:70) mixture showed a maximum peak temperature for the ignition of mixture at 485°C. Also, by increasing the particle size of Al powder, the ignition temperature of the mixture increased. On the other hand, the oxidation temperature increased by enhancing the Al content of the mixtures. In this particular study, we observed that the width of reaction peak for the mixtures corresponds to their Al contents of samples.